Blast-proof
EN 13123-2 & EN 13124-2

EXR1, EXR2 and EXR3

Heinen blast-resistant doors, available as single or double leaf, protect premises exposed to an explosion, whether it originates from an industrial process, an energy site, or a malicious act. They are tested to EN 13123-2 and EN 13124-2, which qualify the complete assembly — leaf, frame, and anchors — against a real explosive load. They are found in petrochemicals and chemicals, in energy and nuclear, on pharmaceutical sites, as well as on ammunition depots, embassies, and institutional buildings. Depending on the case, the door either protects an occupied room from an external blast or confines the explosion within a room; the exposed face is specified at the time of order.

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Blast-resistant door

Heinen Doors designs blast-resistant doors on its Métal+ platform, capable of withstanding blast loads of up to 8 T/m², rebound included. Built on the EI2 120 fire-rated substrate, they combine blast resistance and fire resistance in a single unit, and adapt to the constraints of industrial, energy, and sensitive sites.

Heinen Doors meets a blast-resistance requirement in two ways. When the configuration matches our real-world tests, conducted in accordance with EN 13123-2 and EN 13124-2 on single and double leaves, we present directly the solution resulting from these tests, which reach class EXR3 on the hinge side and EXR1 on the opposite side. When it departs from this, due to the targeted threat or the dimensions, our design office establishes a configuration based on a static calculation.

The regulatory framework

The European standards

Two series of standards coexist depending on the explosion scenario considered.

EPR

EPR corresponds to larger, more distant charges. The peak pressure is relatively low, but the impulse, that is, the energy transmitted over time, is high. This is the typical scenario of an accidental industrial explosion or a long-range attack.
EN 13123-1 / EN 13124-1 — Shock tube test. This method simulates distant explosions with large charges: from 100 to 2,500 kg of TNT at distances of 35 to 50 m. It results in a classification of EPR1 to EPR4.

EXR

EXR corresponds to smaller, closer charges. The peak pressure is high, but the impulse is short. This is the scenario of a charge placed in the immediate vicinity of the leaf.
EN 13123-2 / EN 13124-2 — Free-field test (arena test). This is the reference method used by Heinen: the door is subjected to a real explosion under controlled conditions, with charges of 3 to 20 kg of TNT at 3 to 5 m. It results in a classification of EXR1 to EXR5.
In summary: EN 13124 defines the test methods; EN 13123 defines the requirements and assigns the resulting resistance class.

Blast-resistance standards table

European standards EN 13123-1
EN 13124-1
EN 13123-2
EN 13124-2
Symbols / /
Resistance class EPR1
EPR2
EPR3
EPR4
EXR1
EXR2
EXR3
EXR4
EXR5
Blast-resistance performanceHeinen
resistance class
Contact us for more information about our blast-resistance solutions. Heinen Doors meets a blast-resistance requirement in two ways.
When the configuration matches our real-world tests, conducted in accordance with EN 13123-2 and EN 13124-2
EXR1
EXR2
EXR3
 
or our design office establishes a configuration based on a
STATIC CALCULATION

Standards evolve

The revised version of the EN 13123-2 / EN 13124-2 standard

The revised version of the EN 13123-2 / EN 13124-2 standard expands the historical EXR1-5 classification by introducing additional resistance classes, divided into two charge families, both tested in the open field (arena test).

The PXR classes cover low charges placed at short range (3 to 20 kg of TNT at 3 to 9 m): high peak pressure and short impulse, in direct continuity with the former EXR classes.

The VXR classes cover large charges at greater distance (100 to 500 kg of TNT at 15 to 34 m): lower peak pressure, but a much higher impulse — the energy transmitted over time. This is the blast configuration of a large-scale attack at a distance.

The standard provides a correlation table between the new PXR classes and the former EXR classes. Heinen blast-resistant doors, tested at EXR3 on the hinge side and EXR1 on the opposite side, thus fall within classes PXR5 and PXR3 of the new nomenclature.

PXR classes — low charges, short range

Open-field shock wave parameters for low charges (PXR)
Class TNT charge at distance PRESSURE IMPULSE
Pmax (bar) Pmax (psi) Pmax (kPa) i+ (bar·ms) i+ (psi·ms) i+ (kPa·ms)
PXR1 3 kg at 9 m 0.70 10.15 70 1.50 21.76 150
PXR2 3 kg at 7 m 1.10 15.95 110 2.00 29.01 200
PXR3 3 kg at 5 m 2.50 36.26 250 3.00 43.51 300
PXR4 3 kg at 3 m 8.00 116.03 800 5.00 72.52 500
PXR5 12 kg at 5.5 m 7.00 101.53 700 7.00 101.53 700
PXR6 12 kg at 4 m 16.00 232.06 1,600 10.00 145.04 1,000
PXR7 20 kg at 4 m 28.00 406.11 2,800 15.00 217.56 1,500
PXR U User-defined

Tolerances: maximum positive reflected pressure and impulse between 0% and +20%.

VXR classes — large charges, greater distance

Open-field shock wave parameters for large charges (VXR)
Class TNT charge at distance PRESSURE IMPULSE
Pmax (bar) Pmax (psi) Pmax (kPa) i+ (bar·ms) i+ (psi·ms) i+ (kPa·ms)
VXR1 100 kg at 34 m 0.50 7.25 50 3.70 53.66 370
VXR2 100 kg at 30 m 0.65 9.43 65 4.40 63.82 440
VXR3 100 kg at 25 m 0.90 13.05 90 5.40 78.32 540
VXR4 100 kg at 20 m 1.40 20.31 140 6.90 100.08 690
VXR5 100 kg at 15 m 2.75 39.89 275 9.60 139.24 960
VXR6 500 kg at 30 m 1.85 26.83 185 13.70 198.70 1,370
VXR7 500 kg at 25 m 2.95 42.79 295 16.90 245.12 1,690
VXR U User-defined

Tolerances: maximum positive reflected pressure and impulse between 0% and +20%.

Correlation with the former EN 13123-2:2004 standard

Correlation between the PXR classes and the former EXR classes
New class EN 13123-2:2004 equivalent
PXR1 Not applicable
PXR2 Not applicable
PXR3 EXR1
PXR4 EXR2
PXR5 EXR3
PXR6 EXR4
PXR7 EXR5
PXR U Not applicable

Heinen adapts its products to your needs

Blast-proof is just one of the many features of Heinen doors. Discover all the other exceptional characteristics that ensure security, comfort, and reliability for your projects!